Dual battery system

Dual battery system

Postby Ted on Sun Feb 26, 2017 4:02 pm

Hi all,

I've been in the process of installing a a dual battery system. I didn't see the need to be able to link the batteries so I went for 8 gauge power cable and 40amp breakers.

I had assumed that the isolator would disconnect the link as soon as the engine stops running but it appears that it stays linked for some time after. The documentation states to turn the lights on while testing to drop the battery voltage enough to disconnect the link.

My question is if the engine is stopped and restarted shortly after, before the isolator has disconnected the battery, will that blow the 40 amp fuse or circuit breaker?

Thanks for reading!
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Re: Dual battery system

Postby Mayhem2015 on Sun Feb 26, 2017 4:13 pm

I don't think it will blow it. I can't remember the specs on mine as far as cable amps etc but the isolator keeps feeding the aux battery till the main battery drops to 12.8 or something. So it is normal for the isolator light to stay on once parked and for a period of time.

The isolator should also limit the power heading to the aux and therefore not blow anything.

That is my take on it assuming I have understood your post correctly.
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Re: Dual battery system

Postby ag9111 on Sun Feb 26, 2017 4:58 pm

No
It will not blow
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Re: Dual battery system

Postby kitemanwest aussie on Sun Feb 26, 2017 7:00 pm

Providing your start battery is well charged....no.
But it might if the aux battery is flat and the alternator tries to pump 100amps into it on recharge. But realistically that may not happen either as 8 gauge will current limit thanks to voltage drop and not properly charge the aux battery.
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Re: Dual battery system

Postby snakesoup on Sun Feb 26, 2017 7:07 pm

other way round I think, if your start battery is low, it will try and suck more amps from the aux and blow it, maybe it's hard to say
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Re: Dual battery system

Postby Ted on Mon Feb 27, 2017 7:45 am

Thanks guys, I might need to reconsider the cabling size.
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Re: Dual battery system

Postby irwazza on Mon Feb 27, 2017 11:56 am

snakesoup wrote:other way round I think, if your start battery is low, it will try and suck more amps from the aux and blow it, maybe it's hard to say


Ahh, No. If the starter battery is low then the isolator won't allow current to the aux battery....
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Re: Dual battery system

Postby ag9111 on Mon Feb 27, 2017 12:30 pm

I run that size fusing and cabling on my last vehicle for 155,000km.
Not a problem.
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Re: Dual battery system

Postby Ted on Mon Feb 27, 2017 2:58 pm

ag9111 wrote:I run that size fusing and cabling on my last vehicle for 155,000km.
Not a problem.

Thanks, that's good to know. I figure that as soon as the starter motor starts cranking, the voltage on the starter battery will drop and the VSR will un-link the batteries, so it would only be a second or less that they are connected. I just wasn't sure if that would be enough to blow a fuse, or circuit breaker.
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Re: Dual battery system

Postby snakesoup on Mon Feb 27, 2017 4:22 pm

irwazza wrote:
snakesoup wrote:other way round I think, if your start battery is low, it will try and suck more amps from the aux and blow it, maybe it's hard to say


Ahh, No. If the starter battery is low then the isolator won't allow current to the aux battery....

ahh yes, you would be right on that front, my bad
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Re: Dual battery system

Postby Maxiy on Wed Oct 04, 2017 2:24 pm

HI ALL

Looking for some advice (i know jack about electrics)

Can anyone tell me if the below will work.

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Re: Dual battery system

Postby kitemanwest aussie on Thu Oct 05, 2017 5:03 pm

yes it will work if you want nothing to work and want to let the smoke out of the cabling.
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Re: Dual battery system

Postby Maxiy on Fri Oct 06, 2017 8:56 am

kitemanwest aussie wrote:yes it will work if you want nothing to work and want to let the smoke out of the cabling.


hahah very helpful kiteman :lol:

so what is wrong with the proposed ??

As i said, i know nothing about electrics so need all the help i need. :oops:
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Re: Dual battery system

Postby NowForThe5th on Fri Oct 06, 2017 11:42 am

Maxiy wrote:so what is wrong with the proposed ??


Nothing, if you want to let the smoke out. :lol:

What you'll need is something like this:

2nd-batt.jpg


Is your "isolator" some kind of management system or just a switch? You really should have something in there to stop the 2nd battery draining the starting battery. Even if it's just a simple VSR.

Note you'll need to modify that battery box to fit leads to an Anderson plug. Those systems are not really ideal for permanent connection in a vehicle, particularly if you use a lead/acid battery that could give off fumes while charging. So, you'll likely need an AGM battery.
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Re: Dual battery system

Postby Maxiy on Fri Oct 06, 2017 12:21 pm

Thanks 5th

appreciate the input.

Yes it is a simple VSR, and i will be using an AGM battery so fully sealed.

I have been reading that newer model trucks will not have enough charge rate off the alternator, 13.8 or something, while to get the best battery life you should be charging your battery upto 14.8. So thats why people use a DC/DC charger in the dual battery setup.

Is that right?? or will i be fine with charging the battery off the alternator through a simple VSR ?
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Re: Dual battery system

Postby NowForThe5th on Fri Oct 06, 2017 1:04 pm

No worries.

Batteries don't charge off volts, they charge on amps. So, as long as the voltage is within the range and the battery/alternator can supply the amps then the battery will charge.

Volts are used as an indication of remaining charge in a battery so the VSR will stop charging the 2nd battery when voltage at the main battery falls to a predetermined level, thus saving your main battery so you can start the engine the next morning.

There are about a thousand different opinions on this whole subject but what I have is basically a VSR with some "smarts", feeding into an AGM in the back. Works perfectly and I think that, to some degree, keeping it simple has lots of benefits in terms of reliability.
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Re: Dual battery system

Postby Atmce on Sat Nov 11, 2017 9:49 pm

Im new to all this so if i want to run a dual battery set up in my tub with a drawer sytem fitted. To run a fridge and camp lights. Csn i run a setup using vsr isolator from main battery to dual in the tub or is the distance going to be a problem.
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Re: Dual battery system

Postby darreljourgenson on Wed Nov 15, 2017 5:57 pm

Atmce wrote:Im new to all this so if i want to run a dual battery set up in my tub with a drawer sytem fitted. To run a fridge and camp lights. Csn i run a setup using vsr isolator from main battery to dual in the tub or is the distance going to be a problem.
I'm in the same position as you but having scoured this forum, I think it will be fine as long as you use big cable (6b&s) to keep voltage drop to a minimum and have a circuit breaker at the starter battery and the auxiliary battery ends. Someone please correct me if I'm wrong!

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Re: Dual battery system

Postby jamielaw on Sat Nov 18, 2017 9:03 am

hi all
has any one used this?
https://www.ebay.com.au/itm/Mitsubishi- ... Sw-EJZ3eCE



just looking for some advice seems small

thanks

jamie
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Re: Dual battery system

Postby har05l on Sat Nov 18, 2017 11:07 am

darreljourgenson wrote:
Atmce wrote:Im new to all this so if i want to run a dual battery set up in my tub with a drawer sytem fitted. To run a fridge and camp lights. Csn i run a setup using vsr isolator from main battery to dual in the tub or is the distance going to be a problem.
I'm in the same position as you but having scoured this forum, I think it will be fine as long as you use big cable (6b&s) to keep voltage drop to a minimum and have a circuit breaker at the starter battery and the auxiliary battery ends. Someone please correct me if I'm wrong!

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This is correct


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Re: Dual battery system

Postby Quinny on Wed Dec 06, 2017 3:36 pm

So ... this morning I get a waft of rotten eggs - "far out, that stinks", I thought :? I go get on with my day ...

This afternoon, I park the car in the garage at home - fffeeeuuuwww :shock: Then I realised what it was ... aux battery is cooking :o

Missus is real happy with me too, as it's stunk out the house ...

Until I can get the thing to a shop to get it replaced, I'm thinking I'll remove the negative lead to stop it from charging. I don't want the positive lead flapping around in the engine bay live (via the VSR).


How does that sound for an idea ?
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Re: Dual battery system

Postby ag9111 on Wed Dec 06, 2017 5:24 pm

Sounds good
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Re: Dual battery system

Postby Quinny on Wed Dec 06, 2017 5:28 pm

I just wanted to confirm it's a negative earth ...

Thanks mate ...


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Re: Dual battery system

Postby Quinny on Wed Dec 06, 2017 5:41 pm

Damn thing looks ok ... Less than two years old :roll: Damn batteries ...

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Re: Dual battery system

Postby ag9111 on Wed Dec 06, 2017 5:59 pm

Get the charging system checked out. You never know, the battery may not be the cause of the problem, only the symptom.
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