Tex wrote:I've said it before there is a mob here in Adelaide that are interested in having them made for us. They currently do them for the toyotas and nissans. Not rocket science, just a bent bit of thick steel and a few holes Just need to be sure it would fit the major brands of bull bars, ARB, TJM etc and get some numbers on commited buyers and they will look at doing them.
Just need someone to come up with dimensions that will fit the major bars or with no bar and go from there
chick_magnet_0001 wrote:you would get a lot higher rated point if it were closed (say 10mm plate with 25mm surrounding the hole)
Tex wrote:chick_magnet_0001 wrote:you would get a lot higher rated point if it were closed (say 10mm plate with 25mm surrounding the hole)
The ones I'm talking about are 10mm or so plate bent to an 'L' with a largish hole/oval for a shackle NOT a hook.
snowman wrote:chick_magnet_0001 wrote:you would get a lot higher rated point if it were closed (say 10mm plate with 25mm surrounding the hole)
i think the advantage of the hook is the ease of use and lack of shackle projectile if the 'human element' does not put the shackle on properly.
chick_magnet_0001 wrote:you would think a mechanical engineer would be able to work something out like this cough cough coxy47...oooohhh your just a student
coxy47 wrote:chick_magnet_0001 wrote:you would think a mechanical engineer would be able to work something out like this cough cough coxy47...oooohhh your just a student
Haha not any more just finished my last semester.
I'm generally inclined to go with the hook design as its one less thing to break. Tex is dead on with the reasoning. One less weak point is always better.
With an add on recovery point, the failure load at the mounting point on the chassis will nearly always be lower then the hook.
chick_magnet_0001 wrote:
congrats, got a job lined up?
sm60089 wrote:Not having looked under the front of mine yet, but would there be anything to stop you picking up on all four bolts in HC's pic?
The Chassis would probably be the weak point but a machined fitting properly heat treated could be fairly easily designed (with a few lug analysis calc's), especially if you could put a plate on the other side too.
Quinny67 wrote:Mate, I'll grab that with postage of course
borngeek wrote:Quinny67 wrote:Mate, I'll grab that with postage of course
You going driving on sand again Mr plow?
I can't make the picture display smaller and the right side with the scale has been cropped off it. If you right click and hit "view image" then it'll show the whole picture in a new window. You'll be able to see the stress scale etc.
Peak stress is roughly 1000MPa, mild steel starts to bend around 250MPa.
Basically that hook would have to be made from extremely high strength steel to not bend at the 4500kg stamped on the side of it.
Being that they're cast, my guess is pig iron and I wouldn't trust them at the rating they're sold at.
After doing that, I'll be putting in my own design recovery eyes and only using hooks for mild recovery.
I have carried out several hook tests on a test rig.
The bighorn hook with 10mm bolts snaps the bolts around 5 tonne
Drilled out to 12 mm, 8.8 bolts still fail but 10.9s hold till the hook breaks @ 8.18 tonnes.
The Black Rat Black hook snapped around 5 Tonne
The Black Rat Chrome hook straightened around 5 Tonne
The Supa Cheap Ridge Rider Black hook snapped around 8 Tonne
The Bush Ranger Black hook straightened around 5 Tonne
3/4 shank towball snapped around 8 Tonne
Pintle Hook/Nato Coupling stripped the 10mm mounting bolts ie Patrol, around 12 Tonne
Pintle Hook with 12mm 8.8 bolts stalled the test rig around 20 Tonne
The Snatchmaster hooks from Cookes straighten around 9.8 Tonne, this opens a new can of worms as the M12x1.75 bolts broke first.
Standard Toyota L/C hooks straighten @ 4.6 tonnes,
Hilux hooks however, by design, push the rope further away from the mounting plane of the bolts, causing the rear bolt to stretch and snap , then shearing the front bolt, 8.8 bolts failing @ 4.5 tonnes.
The Cookes hooks consistently have the highest rating straightening at arround 8 to 9 Tonnes but the bolts they supply are sometimes only 4.6 instead of 8.8 and both of these can let go before the hook straightens.
A Cookes hook with 1/2" grade 8 bolts is my answer.
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